1st Major Area of Responsibility-General Maintenace and the Facilities:

• Collaborate closely with Maintenance associates and team members, assisting in various maintenance tasks as required.
• Act as a knowledgeable resource for complex technical inquiries, offering guidance, training, and mentorship to less experienced Maintenance Associates.
• Maintain accurate records of daily equipment usage, parts dispensed, and work orders using maintenance software, facilitating the identification of replacement parts and estimation of repair costs.
• Interpret and comprehend electrical and mechanical prints proficiently.
• Install, repair, and troubleshoot various electrical components, including transformers, pressure sensors, flow meters, Variable Frequency Drives (VFDs), and Programmable Logic Controllers (PLCs).
• Conduct daily rounds for Process Safety Management (PSM) compliance if applicable and collaborate with external vendors for facility and equipment repairs.
• Provide assistance for wastewater treatment responsibilities as required, based on facility needs.
• Monitor all operational areas and provide suggestions for cost reduction initiatives.
• Assist operators in optimizing equipment performance and promptly identify, document, and address equipment defects.
• Ensure compliance with Lockout/Tagout (LOTO) procedures, verifying stored energy isolation using appropriate testing equipment.
• Complete daily checklists, door inspections, and line walks to maintain operational integrity.
• Promote the implementation of 5S principles within the maintenance department.
• Perform repairs on facility infrastructure, piping, equipment, hoses, nozzles, pressure guns, etc.
• Safely operate forklifts and scissor lifts as necessary.
• Conduct welding and fabrication repairs to ensure equipment functionality and safety.
• Demonstrate proficiency in using all fabrication equipment, including lathes, mills, and welding machines.
• Provide knowledgeable insights into mechanical prints and identify parts requiring ordering.
• Execute advanced preventative maintenance tasks such as oiling, greasing, lubricating, belt changes, valve replacements, and minor adjustments.
• Possess comprehensive knowledge of all equipment within the production area.
• Offer expertise in refrigeration systems and conduct system walkthroughs.
• Demonstrate educated knowledge of building utilities, including air compressors, electrical systems, and water systems.
• Assist and coordinate special projects aimed at reducing costs, driving process improvement, ensuring safety, and enhancing quality.
• Support the Total Productive Maintenance (TPM) methodology, contributing to autonomous maintenance initiatives.

2nd Major Area of Responsibility-Utilize CMMS Systems:

• Perform xx tasks within the CMMS system to facilitate maintenance operations.
• Enter work hours accurately into the system to maintain comprehensive records.
• Complete work orders and preventive maintenance (PM) tasks within the CMMS to ensure timely completion.
• Generate work orders for identified equipment defects to initiate necessary repairs.
• Audit existing PM schedules and provide feedback for improvement to enhance maintenance efficiency.
• Request all required replacement parts and equipment through the CMMS to sustain uninterrupted production.
• Conduct inventory control activities to manage spare parts and equipment inventory levels effectively.
• Execute and assess current PM tasks, offering feedback to the Maintenance Manager or team leader for optimization.
• Demonstrate proficiency in using eMaint, leveraging its features to streamline maintenance processes.
• Research and develop new PM procedures to enhance equipment reliability and performance.

All other duties and/or responsibilities as requested or required:

• Adhere to and implement Good Manufacturing Practices (GMP), Safe Quality Food (SQF), and United States Department of Agriculture (USDA) policies.
• Prepare and communicate end-of-shift downtime reports, detailing any equipment malfunctions or production interruptions.
• Uphold and comply with inventory control Standard Operating Procedures (SOPs), ensuring accurate tracking and management of inventory levels.

Qualifications

• Minimum of two (3) years of related mechanical or electrical experience and/or training.
• Manufacturing industry experience.
• Proficiency in understanding and following written or spoken English instructions.
• Capability to communicate effectively in both spoken and written English.
• Ability to work with various food products including pork, dairy, soy, wheat, egg, shellfish, nut products, and fish.
• Capacity to work effectively both independently and as part of a team.
• Willingness to learn and apply advanced mechanical and electrical technical skills.
• Proficiency in basic problem-solving techniques.
• Knowledge of welding stainless steel.
• Basic computer skills, including familiarity with Microsoft Office and Computerized Maintenance Management Systems (CMMS).
• Understanding of electrical concepts, including the proper use of test equipment, comprehension of schematic symbols and diagrams, and wiring principles.
• Sound mechanical knowledge, encompassing machine guarding, drive belt installation and alignment, seal replacements, and related tasks.
• Competence in pneumatic and hydraulic systems, including the ability to replace and repair components, check valves, and assemble filters.
• Familiarity with PLC (Programmable Logic Controller) I/O troubleshooting.
• Proficiency in Variable Frequency Drive (VFD) troubleshooting and programming.